There’s no doubt that the manufacturing industry has been hit hard by the Coronavirus pandemic, but there is cause for optimism, with many firms beginning to bounce back. Now is the ideal time to look at some of the things that can help kickstart the entire manufacturing industry once again. 

In this article, we’ll be sharing some of our tips to help manufacturing to spring back after the COVID-19 pandemic.

European Springs

Threats to the Manufacturing Sector

To appropriately plan for a post-COVID-19 world, it is vital that we understand the threats our sector faces so that we can address them, and then surpass them. One of the greatest troubles is the cumulative cost of the Coronavirus crisis. In July 2020, it was anticipated that the virus and its effects on the economy may yet cost British manufacturers £35.7bn by 2020, and growth will continue to be stunted until 2022 (themanufacturer.com).

Despite these losses, there are plans to revolutionise the face of British manufacturing. In March 2020, the chancellor announced that around £600bn will be spent on major infrastructure changes, a large portion of which will undoubtedly be spent in the manufacturing sector.

As manufacturers, Britain accounts for around 50% of the country’s exports while using only 10% of the workforce (themanufacturer.com). We are vital to the UK economy, and as such, we can be sure that attempts to improve the UK economy in the coming months will affect us. The question is, what will these changes look like, and how can individual businesses plan around their implementation?

Spring loading

Open to Change

Manufacturing as a whole has had to face some difficult truths in the face of a new industrial revolution; many workers have faced redundancy from rising automation and climate change has demanded that businesses alter their output to stay in line.

And yet, the manufacturing sector has only been made stronger by dealing with these new challenges. With the added threat of climate change demands, businesses have been forced to reconsider their waste and work towards maximising their efficiency – this has led to many improving their annual revenue. Finding alternative energy sources to power their factories encourages those workers that they are not only the backbone of the nation’s economy, these businesses are also working alongside the moral greater good under an umbrella of sustainability. Here, manufacturing has changed for the better, and we cannot imagine going back.

Those factories that had successfully integrated automation into their workshops were more adequately prepared for social distancing measures. The future will undoubtedly bring a more hygienic front in manufacturing as the value of automated processes rises. Now, more than ever, it is important to start training up your bottom line to take hold of new positions working alongside automation.

Automation

Changes to Anticipate

The Annual Manufacturing Report of 2020 declared that 94% of UK manufacturers were ready to act towards achieving greater growth in their industry, but what sort of change should we be anticipating?

  • Industry 4.0

If your factory is yet to make the switch to automation, then you need to stay abreast of changes in Industry 4.0. The ability to keep up with the fourth industrial revolution will decide which companies come out top in the coming years, so it is vital that managers consider the importance of integrating smart technology in their factories and warehouses.

  • Smart Technology

Smart technology can be as complicated as introducing and combining intelligent robots with other machines, or it can be as little as adding slight changes to the way your production lines run to speed up processes and cut down the slack.

  • Internet of Things

In supply chain management, for example, the Internet of Things is set to become an indispensable tool of the future. If you want to stay ahead in the coming months, you should be aware of how implementing this new tech might affect your output.

Robotics In Engineering

The future might be uncertain, especially now, but it is clear that the manufacturing sector has the tools and the willingness to make the changes necessary to come out on top. We’re one of the leading spring manufacturers in the UK, and as such, we are dedicated to finding and understanding the latest changes in our industry. We wish you success during these trying times, and if you’re in the market for springs we recommend that you contact a member of our team.

STEM education has been vital throughout the last few years, as manufacturers look to address the skills gap in the coming years. However, it could be argued that this type of education could well be more important than ever before as educating up and coming STEM employees may hold the key to the manufacturing industry’s full recovery.

Here, we take a look at what should be done to ensure STEM education doesn’t get forgotten about during these trying times.

Focus On Online Workshops

With the world switching to online overnight back in March, there’s been a real emphasis on providing online workshops and conferences for all sorts of topics. One such topic that should be high on the agenda for any manufacturing firms is providing STEM related seminars for students who are interested in working within the sector.

It’s important to keep young people engaged with STEM subjects as much as possible, and with everyone having more spare time on their hands in the current circumstances, holding online seminars are a great way to increase exposure for your company, whilst also educating the manufacturers of tomorrow.

By simply holding an hour long, half day, or even full day course discussing some of the more practical aspects of utilising STEM skills within the workplace, you could be engaging some of the brightest upcoming minds within the industry. It’s essential that manufacturers don’t overlook the importance of holding small events like these.

With GCSE, AS and A2-Level exams all cancelled this year, there should be real emphasis on ensuring that we are equipping our country’s students with the right skills to thrive within workplaces. STEM subjects are absolutely essential for modern day working life, and if there are any ways in which we can introduce more STEM learning during these testing times, it must be done.

Young Engineer

Focus On Creativity & Engagement

Inevitably there will be real emphasis placed on ‘catching up’ when students do return to school in September. With several months of the academic year missed in 2020, many within education will be keen to press on with textbook learning to ensure students are ready for exams. Whilst this is obviously extremely important, it’s vital that educators don’t forget the importance of STEM subjects and learning practical skills.

It’s no secret that STEM solutions are currently playing a role in ensuring a return to normality for people across the country, as manufacturers, like ourselves, have been active during the pandemic providing parts for vital healthcare equipment. Schools must dedicate time to teaching key principles when it comes to STEM subjects, allowing students to express creative freedom within their classrooms. Weekly workshops on problem solving are a great place to start, and these types of sessions can encourage collaboration between students, whilst also giving the opportunity for creativity to shine through.

Take the Coronavirus pandemic for example; across manufacturing we have seen a whole host of practical and creative ideas implemented in order to most effectively tackle the challenges of the situation. Without these ideas and solutions, who knows where we would be right now.

Skills Shortage Still Worryingly Apparent

Whilst the Coronavirus pandemic has stolen headlines for obvious reasons in recent months, it’s important to remember that there is still an alarming skills shortage within the manufacturing industry. In the UK alone, STEM roles are expected to double in the next decade, so it’s essential that there are fully capable young people coming through education who can competently fill these roles.

It is believed that at present, there is a shortfall of around 200,000 workers within the industry, and this is inevitably costing businesses up and down the country millions of pounds each year.

Whilst it would be unfair to expect the next generation of manufacturers to come in and plug the gap fully, there’s an opportunity for the industry to prepare young people for the jobs they are looking to occupy in the future. Offering work placements to university students, and giving them a real taste of what it is like to work within a manufacturing setting is a great place to start.

Offering apprenticeships is also a fantastic way to engage young people and give them exposure to manufacturing best practices from a young age, giving them the very best chance of succeeding within the industry in the future.

It’s no secret that giving young people genuine hands-on experience within the manufacturing industry is the only way that we will properly address the skills gap we find ourselves with. There’s a real opportunity for businesses to make an impact with the current situation, so it’s essential that all businesses within the sector do what they can. Whilst plenty can be learned from a textbook, there’s no denying that most people thrive within a working environment and gaining real life experience on the job – so making the most of placements and apprenticeships is essential to the recovery of manufacturing in the coming years.

Student Engineer

At European Springs, we understand just how important it is to ensure the manufacturers of tomorrow are nurtured, and that’s why we have run several apprenticeship schemes for the next generation of engineers in the past. We’re confident that we have helped to develop the next batch of highly successful spring manufacturers, and we take great pride in ensuring that we’re doing our bit for the industry as a whole.

Despite the gloomy outlook for most industries following the peak of the Coronavirus pandemic, there is a genuine optimism from many businesses within the manufacturing industry. There is a firm belief that the sector is robust and established enough to bounce-back convincingly and there may even be some room for industry growth in the coming years too.

Taking a closer look at some of the reasons for this optimistic outlook, our experts will highlight what must be done to ensure the industry continues to thrive in the coming months and years.

Research Suggests Optimism from Manufacturing Firms

According to the Annual Manufacturing Report 2020, almost every UK manufacturer who was surveyed (94%) stated that they were ready to act on new ways of operating to achieve growth. This statistic is extremely encouraging given that the Coronavirus pandemic has completely altered the way all manufacturers will work for the foreseeable future across not only the UK, but the world.

There’s no doubting the impact that the Coronavirus pandemic has already had on the vast majority of industries, but manufacturing has been largely able to reopen as normal, or even continue operating at normal levels throughout lockdown.

Being able to adapt to new ways of working is something that the manufacturing industry as a whole has been adept at doing, and there will be no doubt a huge reliance on this flexibility once again in the coming months and years as we begin to understand more about how Coronavirus will affect our working practices moving forward.

Manufacturer

Smart Factories Bypass Social Distancing Issues

With the vast majority of the manufacturing industry having some form of automation within their premises, social distancing measures are made somewhat easier to implement and maintain within factories. Whilst there will still be some issues with social distancing in premises that only have some Smart Factory features, it’s fair to say that the risks for employees is vastly reduced.

For those factories that are considered Smart Factories, this is even more true as human interaction is rarely required, meaning that autonomous robots are more than able to continue carrying out their day-to-day jobs with no issues. In these cases, output and production won’t be affected at all, returning to pre-lockdown levels of productivity.

By continually investing in these technologies, manufacturing firms can be confident in their ability to continue meeting production targets and even surpass them in the coming years. However, this is obviously reliant on companies consistently upgrading their current manufacturing production lines to be like those found in Smart Factories.

Here at European Springs & Pressings, we experienced one of our busiest periods throughout lockdown, as we answered the calls to help make parts for NHS ventilators. Thanks to proven internal processes and great commitment from all of our members of staff, we were able to fulfil a substantial amount of orders from the healthcare sector. Without investment in autonomous equipment we would not have been in such a strong position to provide these essential parts.

ESP Facility

Speaking of the influx of sales back in April, Simon Taylor, Sales Manager at European Springs & Pressings said that orders “Started to ramp up about four to five weeks ago and we suddenly started to get larger orders from them (healthcare companies). By the time they had finished their most recent ordering cycle, they had put in orders for 29,000 parts.”

Despite the exceptional situation, we were more than capable of meeting demand, as Simon went on to add: “We’re a business that does specialise in both quick turnaround and high-volume production.”

Pick Up In Sales As Businesses Get Back To Work

Whilst it has been well documented that some industries have been hit harder than others when it comes to the impact of Coronavirus, the manufacturing sector has, on the whole, bounced back in terms of orders.

One of the biggest players in the manufacturing industry is the automotive sector, and whilst it’s been a slow start to life after lockdown for most businesses, things have started to pick up in recent weeks. There’s no doubting that the automotive industry was one of the worst hit, but with encouraging signs coming out of the sector more recently, there is a real cause for optimism for other industries picking up following the peak of Coronavirus.

Automotive manufacturing

Want to find out more about how the manufacturing industry may be affected by the Coronavirus pandemic in the coming months? As leading spring manufacturers in the UK, we are consistently keeping on top of the very latest updates in the sector and will be updating our blog page with the latest news coming out of the industry. Keep a close eye on our blog page for more of the most up to date goings on in the manufacturing world!

As a leading spring manufacturer, here at European Springs, we know what customers should be looking for when they need custom springs made to their exact specifications. However, perhaps you’re new to the world of spring manufacturers, you know you need some springs, but you don’t know how to differentiate between different manufacturers to make sure you’re getting the best springs for your needs.

To help you make that all-important decision, here’s what you need to be looking for when looking for that perfect spring manufacturer:

Springs

Wide Range of Metals

You don’t want a spring manufacturer that has a limited variety of metals that they can craft into springs for you. Different metals have different purposes and advantages, depending on their application. Some metals are more malleable than others; some metals are more suited to more tightly coiled springs whereas other metals lend themselves to looser springs with more elasticity. You need a manufacturer that can work with a wide variety of metals, so they don’t just provide you with the right kind of spring design, but that the spring itself is made from the most effective metal for its purpose.

Here at European Springs, we work with a wide range of metals including steels, copper, titanium alloys and even super alloys like Inconel, Hastelloy and Nimonic.

Variety of Spring Designs

Springs come in all sorts of styles and varieties, including custom made springs designed exclusively for your needs. Different kinds of springs have different purposes. For example, you will find compression springs inside pens, switches and automotive suspensions, whereas extension springs are often found on garage door hinges and trampolines.

So when choosing your spring manufacturer, make sure they have the ability to design and manufacturer a wide variety of springs so you can get the most suitable spring design for your needs. At European Springs, we manufacturer the most extensive spring range in the UK including compression springs, torsion springs, tension springs and wire forms. We can also tailor the length, force, movement, damping, connectors, colour and finish of any spring to your exact requirements.

Quality Products

Aside from the design and the metal your springs are manufactured from, they should also be top quality products that are going to last. You don’t want springs that are going to give out and need frequent replacement, so make sure your spring manufacturer produces only the best in spring technology. Our facilities include the latest range of large-scale, high-end spring coiling machines and presses, ensuring we can craft high-quality springs every time.

Cutting-Edge Equipment

To stay on top of the spring manufacturing industry, a company needs to invest in top-quality equipment. As designs become more sophisticated, so do the machines that make the springs and they need to be updated so they can cope with the rising demand. That’s why at European Springs, we invest in the very latest machinery and technology.

We have two factories in Cornwall and one in Kent with a manufacturing capacity of over 7000sqm. Our facilities include the latest in high-end machines and presses, and we stock over 2000 tonnes of material and hold the largest supply of silicon chrome wire in the UK. For large orders of pressings and stampings, we use Mabu Zani and SMV, which are among some of the most advanced pieces of equipment in the industry.

Accreditations 

Accreditations are essential for manufactures and engineers. They give the customer assurance of the quality of the service and products they are receiving from a company. So familiarise yourself with some common accreditations in engineering and manufacturing so that you can see if your spring manufacturer is the real deal.

At European Springs, we hold ISO 9001, the International Standard for Quality Management Systems, ISO 14001, Environmental Management, as well as being members of the Institute of Spring Technology. So you can be assured in the high-quality springs that we can produce for your needs.

Professionalism and Experience

Don’t settle for amateurs when looking for a spring manufacturer. To guarantee you will get the high-quality you’re after, the best thing you can do is opt for a long-established company with many years of experience and an excellent reputation. Check online for reviews and read about the history of the company to see how long they’ve been operating.

We have a 70-year heritage, and with all these decades of experience, we continually invest in the absolute best in spring technology so we can design, quote, manufacture and dispatch your products in just three weeks.

Customer-Centric

It’s all well and good having a spring manufacturer that can provide you with what you need, but it’s even better to have that from a company that also puts customer service at the forefront of everything they do. By opting for a customer-centric spring manufacturer, you are guaranteed that they can provide you quality products, whilst also keeping you informed every step of the way.

At European Springs, we are continually adapting to meet the ever-changing requirements of customers. Our high levels of technical experience and innovative solutions and professionalism allows us to provide the highest standards of dedicated service at unbeatable prices.

When looking for a spring manufacturer, don’t settle for anything less than the best. As professional spring manufacturers, European Springs know what it means to be at the top of the game. For all your spring requirements, including bespoke designs and custom springs from a comprehensive range of materials, we can offer you a complete service from prototypes to full production. Contact us today to find out more about how we can help your business.

The automotive industry is forever adapting to a rapidly changing world. Consumers are drawn to technology that makes their lives easier, and that includes how they get around. The automobile is no longer just technical, it is a social commodity that allows for personal mobility and social participation, and their very existence shapes our cities and landscapes.

With that in mind, the future of the automotive sector is about the user, making the vehicles more efficient, safer and enjoyable to drive. Here’s what we can expect the future of automobiles to look like:

An Electric Future

A shift that we are already seeing happen rapidly before our eyes: the car of tomorrow is electric.

The UK has already announced a ban on selling new petrol, diesel and hybrid cars by 2035, setting the stage for the future of car manufacturing. No doubt in response to this shift, car manufactures all over the world have been releasing entirely electric car models for the electrification of the future.

The move to electric cars could give the UK economy a £24 billion boost over the next five years. Electric vehicles are increasingly common, and many can be charged at home or the increasing number of available public charging stations. The main caveat in the electrification of vehicles is how much battery power they can store, which can limit how far they can go before needing a recharge. As battery technology improves and their manufacturing costs decrease, their environmental advantages will draw more and more drivers to make the switch.

Electric Vehicles

A Connected Future

As technology has developed, everything has become more connected, from our phones, to our laptops and even our fridges. The connected car is another future development we can anticipate. It involves the networking of cars with other cars, or with the increasingly intelligent transport infrastructure (like traffic lights).

Soon connected features will be a must-have for all cars, as each vehicle becomes a source for receiving and transmitting information that allows for increased safety and efficiency. GPS is already available in the majority of new cars, and real-time tracking is increasingly available, as well as offsite engine monitoring.

Soon, with vehicle to vehicle communication, cars will be automatically aware of the position and movement of other vehicles and changing road conditions. Interactive road signs and traffic lights will communicate with cars to allow course and speed corrections without driver intervention. And this leads us further to the reality of the driverless car.

Autonomous Driving

There has been rapid progress made in autonomous driving as artificial intelligence and machine learning make driving without human intervention a possibility, even in complex traffic situations. This will completely redefine the use of individual mobility.

In the last five years, progress has been made, and driverless vehicles have been out on the roads being tested. But some elements of autonomous driving have already become mainstream, with certain car manufacturers already including automatic parking in their high-end models.

However, it hasn’t all been smooth sailings. The death of a 49-year-old woman who was hit by an autonomous Uber after it failed to brake sent shockwaves throughout the industry. It led to Uber temporarily suspending their driverless vehicle programme and has raised concerns over the safety of their testing programme.

But Britain is still spending millions of research and development funding on driverless technologies and infrastructure. So, while they may not have hit the roads yet, we can expect to see over the next few years levels of automation increase.

A Car Sharing Future

This may come as a surprise to come, as cars have always been seen as allowing an individual the freedom of movement, but the future of the automotive industry is car sharing.

Many big cities have been offering car-sharing facilities for years, but they are likely to increase alongside the introduction of autonomous vehicles. It will no longer be about searching for a shared vehicle in your area, but being able to order vehicles to appear wherever you happen to be with an on-demand service.

Connectivity and autonomous vehicles will likely make people rethink ownership of cars. Instead, users may only pay for the journeys they need, forgoing the responsibilities of individual ownership. With the implementation of connectivity and autonomous driving, car-sharing could see significant growth as access to vehicles when required becomes much more efficient, and consideration for the planet encourages users to forgo individual journeys. However, with the impact of COVID-19 and social distancing, it’s possible that this growing industry could experience disruption.

Manufacturing

Whatever direction the automotive industry takes, it’s clear that it is going to be a very different industry from what we know today. At European Springs, we love discussing the future and potential growth of technology. We are spring manufacturers who have been providing compression springs, tension springs, torsion springs and suspension springs to a wide variety of industries, such as automotive, aerospace, nuclear and pharmaceuticals for many years. Contact us today if you’d like to learn more about our services.

Some businesses within the manufacturing industry did take a hit during the Coronavirus pandemic, but as more businesses return to work and adapt to the new normal, there is optimism around the sector.

Taking a closer look at how manufacturing is making a comeback, we discuss some of the key areas that businesses within the sector must focus on to ensure they are capable of getting to pre-pandemic levels.

Industry 4.0

Industry 4.0 has been the buzzword in the manufacturing sector for a few years now, and there is good reason for this. The fourth industrial revolution has seen the introduction of smart factories, which use connected machines and intelligent robots alongside more traditional manufacturing technology – all of this married up creates a seamless smart factory that is capable of running almost autonomously.

All of these systems are fuelled by data and machine learning, so they are capable of improving overall efficiency over time, and this is especially important in times like these.

The current digital revolution has showed no signs of slowing down, even with the issues faced by firms around the world following COVID-19, so Industry 4.0 is only set to grow even further over the coming months.

Businesses that have already extensively invested in Industry 4.0 technologies have reaped the benefits of this technology already, as they have been able to let machines do most of the heavy lifting during and after lockdown, allowing human employees to focus their efforts and attention elsewhere.

IOT

Focus Placed On ‘Best Of British’

Over the past few months, there has been a real focus on buying local, and there is a strong belief that this may well filter through to companies utilising British-based companies more prominently. Many manufacturers are being quick to jump on this trend and are placing heavy emphasis on the fact they’re a British company, producing British products, and are generally receiving a positive reception from clients.

If there is a real push for the Best of British over the next few years, this will inevitably see the manufacturing industry recover and thrive.

Adjusting Processes

With social distancing measures in force for the foreseeable future, there’s been a requirement for almost all businesses to adjust their processes in one way or another. The manufacturing industry has managed to navigate this potentially tricky roadblock with relative ease, by simply allowing their modern technologies to take the driving seat with most of the work.

Employees have been either redeployed, or had their roles tweaked ever so slightly, to ensure the smooth running and operation of their in house technologies. There has also been significantly more focus on adapting to the ‘new normal’ from all employees, who are constantly looking for more efficient and socially distanced ways of working.

Whilst adjusting processes has always been a primary focus for all those who work in manufacturing, in order to achieve the best outcome for clients, the added focus that has been placed on this can only be a good thing for the industry moving forward. The resilience the industry has shown and the willingness to adapt and enact change following the pandemic surely means that the industry will only come out of this period better prepared for events like this in the future.

Investment in The Latest Technologies

Businesses that have focused on continually investing in the latest technology within their field have managed to continue thriving through these uncertain times, thanks to little to no dip in productivity levels despite working with reduced staff numbers.

As one of the UK’s leading spring manufacturers, we have placed a lot of emphasis on investing in the latest technology to ensure our processes are as slick as possible. Through continual investment in our technology we have increased our output and overall efficiency, and this has helped us to navigate the coronavirus pandemic with relative ease.

We could operate with a skeleton staff and allow our modern spring coiling machines to do the heavy lifting with little intervention from our employees. This simply wouldn’t have been possible without the equipment that we have invested in, so we cannot overstate just how important having the very latest technologies available to your business is!

Bennett Aqua Grinder 1200 (1)

Whilst it is fair to say that the manufacturing industry has dipped over the last three months, since lockdown measures have been eased there have been encouraging signs for a revival. The coming months will show just how well the industry has adapted to the ‘new normal’ but early signs do look promising; at European Springs & Pressings we will continue to adapt our work in line with government guidance, and strive to do so without having an adverse effect on our customers.

Be sure to regularly check in on our blog for the very latest news coming out of the manufacturing industry, and more reaction and updates on how the sector is dealing with the fallout from the Coronavirus pandemic.

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